信頼性の高いアルミニウムクラッド鋼の製造セットアップ
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引抜生産ライン(アルクラッド鋼線)

1.生産ラインの紹介
ACS 押出機は、接線方向連続クラッディングを利用して、処理された鋼線上にアルミニウムを連続的にコーティングします。バイメタルシンクロ変形により、ワイヤーを想定通りのサイズに引き抜きます。この技術で作られた ACS ワイヤは、IEC および ASTM 規格に準拠しています。
2.機器の説明
2.1 バイメタル 伸線機
データシート:
|
No.m. |
Name |
Unit |
Data |
|
|
1 |
Drawing method |
|
Dancer arm control |
|
|
2 |
Number of dies |
|
8 |
|
|
3 |
Diameter of drum |
mm |
φ700 |
|
|
4 |
Speed control method |
|
Variable-Frequency Drive(VFD) |
|
|
5 |
motor powers for drawing |
kW |
55(made in China) |
|
|
6 |
Motor power of spooler |
kW |
37(made in China) |
|
|
7 |
Inlet wire dia.(max) |
mm |
φ8.5 |
|
|
8 |
Minimum finished product diameter |
mm |
φ1.6 |
|
|
9 |
Average compression ratio |
% |
Around 19% |
|
|
10 |
Operating speed of the 8th drum processdrum processwire speed on No. 8 drum |
m/s |
5-7 |
|
|
11 |
Maximum operating speed of drum No.8 (unloaded speed) drum No.8 (unloaded speed)drum No.8 (unloaded speed)max.wire speed on No. 8 drum (no load) |
m/s |
12 |
|
|
12 |
Control way |
|
all digital |
|
|
13 |
Logic control |
|
PLC |
|
|
14 |
Inlet wire strength |
MPa |
≤1250 |
|
|
15 |
Cooling of drums and dies |
|
Water and air circulation for drums,Water for dies |
|
|
16 |
Time span of machine stop |
second |
Normal parking ≤ 50s, rapid parking ≤ 15s, emergency parking ≤ 4s, Party A can set and modify itnormal≤50s;quick≤15s; emerg.≤4s, the user can set and modify it |
|
|
17 |
Cooling system water pressure/volumerequired cooling water supply |
|
0.2~0.3MPa/22-34m3/h |
|
|
18 |
Pneumatic system air pressure/volumesupply |
|
0.5MPa/0.5-0.8 m3/min |
|
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